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A TTO printer is an industrial printing device that prints high-resolution, variable data (like dates, barcodes, batch numbers, logos, and text) directly onto flexible packaging materials, such as plastic films, foils, and labels.
It is widely used in industries such as:
✅ Food & Beverage
✅ Pharmaceuticals
✅ Cosmetics
✅ Electronics
✅ Consumer Goods
📋 How does a TTO printer work?
TTO uses thermal transfer printing technology, which combines heat and a special ink ribbon to transfer an image onto the surface.
Step-by-step:
1️⃣ A thin inked ribbon (a polyester film coated with solid ink) runs between the printhead and the packaging film.
2️⃣ The thermal printhead heats up at specific spots (controlled electronically) in the shape of the desired image or text.
3️⃣ The heat melts the ink on the ribbon, and it transfers to the packaging material in those heated areas.
4️⃣ The ribbon moves forward to expose fresh ink for the next print, while the film also moves forward.
This produces a sharp, clean, and durable print, even at high line speeds.
🔷 Key Features
✨ High print resolution — typically 300 dpi, great for small text & barcodes.
✨ Fast & accurate — works on both intermittent (stop-start) and continuous motion machines.
✨ Supports variable data — prints real-time dates, counters, serialized codes, and graphics.
✨ No liquid inks — clean and low maintenance.
🛠️ Where is TTO used?
TTO is ideal for printing on:
- Plastic films (PP, PE, PET, etc.)
- Foils & laminates
- Paper labels
- Flexible pouches & sachets
- Blister packs
Common applications include:
📦 Snack packs, candy wrappers
🍫 Frozen food bags
💊 Medicine sachets or blister foil
🍪 Bakery product wraps
🌟 Advantages of TTO
✅ High-quality, durable print.
✅ Works well on flexible & non-porous materials.
✅ Clean — no mess from inks or solvents.
✅ Lower running costs than pre-printed films or labels.
✅ Can handle high-speed production lines.
In short:
TTO printers are precise, clean, and efficient for printing variable, high-quality codes and graphics onto flexible packaging at high speeds.
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